Question:
I'd like to install a light and lighter socket in the
camper shell of my pickup. I really haven't done
anything like this before and figured it would be best
to get some advice. What's the best way to get power
back there?
Answer:
It's a good thing you're taking the safe route doing
this, as there are a few ways the project could go
wrong. First, let's consider what you may want to
operate from the lighter socket. Most plug-in gadgets
are likely to use less than 10 amps of current - the
exceptions being bed/raft inflators, and perhaps a 250
watt (no larger) power inverter at a little over 20
amps. If we combine this potential electrical load
with a light or two, it would be best to use 12 gauge
or larger wire and a 25-30 amp fuse. The robust wire
will allow maximum performance of your plug-in
accessories.
I'd
begin with a peek below the truck to see on which side
the manufacturer chose to run the rear-lighting wiring
harness. It's usually tucked in neatly within the
frame rail, and you'll want to run the new wire along
this same path. Next, check for an accessory stud or
receptacle under the hood, where battery + can be
safely and conveniently accessed. If there isn't such
a place you'll need to tap in at the battery positive
terminal, or in the case of a side terminal battery,
at the back of the alternator (disconnect the battery
before working here).
The
first and most important thing to connect will be an
inline fuse holder at the source of battery + (install
the fuse only when completely finished with the
installation). These can be bought at an auto parts
store or Radio Shack. I'd choose the ATO (blade) fuse
type, so it matches the fuses likely used elsewhere in
the truck. If the wire leading to the camper shell
gets into trouble (chafes against, burns, or becomes
crushed between) vehicle metal, or your lighter socket
load is excessive, the fuse will pop, offering
essential protection. The second wire (ground) can be
attached directly to the truck frame beneath the bed,
rather than running it all the way to the engine
compartment (remove paint or underseal where it bolts
to the frame).
When
routing the positive wire, allow sufficient slack in
anticipation of movement between the engine and
chassis, and be careful of hot or sharp-edged areas
along its route. I'd recommend running the wire within
some 3/8-inch convoluted plastic tubing - Home Depot
sells this far cheaper than anywhere else I've seen.
While there, also pick up a bag of 6-inch zip ties and
a sturdy rubber grommet suitable for two 12 gauge
wires. The zip ties will be used to safely secure your
wires, perhaps every 18 inches or so along their
route, and the grommet will protect the wires as they
pass through a likely sharp-edged hole drilled in the
pickup bed.
Connecting
the fuse holder and wire terminals will require a wire
crimper and assorted insulated terminals, often
available as a kit. I'd wrap electrical tape around
each wire/terminal junction to help seal out corrosion
and to offer some protection should the intersection
come apart. Finally, imagine your truck being driven
in a grueling off road race - fully considering the
effects of vibration, flying rocks and movement of
your wire installation. Extra time and care will make
this a onetime/lifetime installation.