MILWAUKEE - With a
grinding roar, an excavator takes a huge bite from a heap of debris.
Cardboard, branches, ribbons of metal strapping, slices of vinyl
siding, chunks of wood and rocks tumble from the machine's jaws onto
a conveyor belt.
Seventy tons of
debris an hour ride up two stories and over a sorter whose 18-inch
metal prongs let dirt and rocks fall to a conveyor belt below. A
magnet sweeps over the belt and pulls away metals. The river of
stuff turns a corner and is seized upon by City Wide Recycling's
line workers.
Two guys, one on each
side of the line, grab mashed cardboard and toss it into chutes that
empty into bins a floor below. The next two guys pull wads of
plastic that once shrink-wrapped materials. More guys, more stuff
pulled and tossed: Sawed-off hunks of wood, non-ferrous metals -
even a rusty wheelbarrow.
Not much makes it to
the end of the 10-second ride down the belt. Some soggy insulation,
plaster-crusted buckets, painted wood, treated wood and the
occasional half-eaten sandwich are all that end up in the
landfill-bound bin.
Three years ago,
nearly all the leftovers from Milwaukee building sites ended up in
landfills. There was nowhere else to put the stuff.
But John Hansen, who
started and sold a waste disposal firm in the late 1990s, realized
two years ago that the time was ripe for wholesale recycling of
construction debris. Now, this plant on the north side of Milwaukee
processes an ever-deepening avalanche of construction leftovers, and
Hansen plans a new, multimillion-dollar facility on the city's south
side.
Skimming recyclables
is one of the easiest ways to green up a building project, says
Jenna Kunde, executive director of WasteCap Wisconsin, a 10-year-old
Milwaukee nonprofit consultant to state businesses.
A third of the stuff
filling Wisconsin's municipal landfills is construction waste, she
says. The typical 2,000-square-foot new house throws off a literal
ton of waste - half of it, by weight, is wood and cardboard.
WasteCap has been
gradually making inroads with homebuilders, Kunde says. To date, the
bigger local builders have the volume to adopt wholesale recycling
programs. Kunde says sending construction debris to a recycler can
save money, especially considering the rising value of scrap
materials.
Hansen, though, says
he can't count on downstream revenue from scrap haulers to keep City
Wide operating.
He's pitching
contractors on the convenience of sending their containers of mixed
debris to City Wide - they don't have to sort anything at the job
site - and the fact that it costs the same - about $35 to $50 a ton
- to tip the stuff into City Wide's cavernous plant as it does to
dump it in a landfill.
"It's definitely
market-driven," Hansen says. "The top people in the
industry are doing it."
Recycling debris is
one of the hallmarks of one of the best-known, most authoritative
standards for green building, the Leadership in Energy and
Environmental Design, or LEED, Green Building Rating System
sponsored by the U.S. Green Building Council.
Commercial builders
have been quick to jump on the recycling bandwagon; residential
builders, not as fast - and typically only when customers so dictate
in their contracts, Hansen says.
About 75 percent of
new-construction waste can be recycled. But the throwaways from
remodeling often include painted or treated wood, old insulation and
wiring, and other hard-to-recycle materials, yielding only 35
percent to the recycle bins. Old painted cabinets, for instance,
might be impregnated with lead and can't be recycled.
Once builders and
clients start recycling, they see their construction sites
differently, even finding ways to reuse castoff materials later in
the project, Kunde says.
"We worked with
a couple of home builders who ground wood and used it for landscape
mulch, but now they've gone to having their wood picked up and
processed offsite," she says. "Gravel's an easy one to
recycle onsite."